Multi-meter
Types of Wires, MCB, Switches, Relays & their Classification and usages
Single & three-phase supply system phase, neutral, earth wire.
Basic principle of electromagnetic relay.
NO/NC and power contacts
Power circuit & control circuit
Use of NO/NC contacts in control & power circuit (for experiments on control relay)
Hold on circuit (one experiment on contaizer)
One out-put to be controlled from two push button
One contractor & four push buttons
D.O. L. starter (one experiment)
Interlocking (Two experiments)
Use of timer (One experiment)
Star delta starter (One experiment)
Use of level sensor (One experiment)
Create project
Managing symbols
Generating automatic connections
Assigning cables
Generating wiring diagrams
Power circuits and control circuits
Basics of Motor.
Basics to AC Drives
Selection Criteria of drives
Performance of VFD based systems
Peripheral Devices
Configuration of parameters
Fault analysis / Diagnostics
Measurement Definition
Static & Dynamic Characteristics
Pressure Measurement
Flow, Level, Temp. Measurement
All Transmitters (2, 3, 4 wire) & Process Connection
Process Control
Cascade
Feed Forward, Feedback
Ratio, Spilt Ratio
Fundamentals of hydraulics
Hydraulic system accessories: Reservoirs, filters, coolers, Instrumentation and accumulators
Principle construction and working of components
Hydraulic pumps: Pump basics positive & non-positive displacement pumps
Pressure control: relief, reducing, regulating valves
Flow control: FCV, non-return valves
Actuators: Linear actuators, hydraulic motors, Hydraulic drives.
Direction control valves: Direct operated, pilot operated
ISO Symbols and circuits reading
Interpretation and discussions of electro-hydraulic circuits in plant machinery
General troubleshooting and maintenance
Theories of compressed air
Operation & function of Pneumatic system components
Design & drawing of air symbols
Simulation of movement phases & function phases
Drawing air circuits according to standards
Compressors
Air distribution systems
Directional valves
Flow valves
Fault-finding & troubleshooting of compressed air control circuits
Guidelines for industrial safety
Creating a new SCADA application
Creating a Database of Tags
Creating & editing graphic displays with animation.
Creating Real-time & Historical Trends
Creating Alarms & Events
Writing logic through script
Connectivity with the different hardware
Connectivity between software (Excel)
Commissioning the network nodes
Troubleshooting the application
Introduction to HMI
Interfacing & Networking with PLC’s
Creating Screen, Tag, Database
Navigation between Screens
User Input/Outputs Display
Function Keys
Uploading/downloading application
Troubleshooting / Maint.
Introduction to PLC hardware
Architectural Evolution of PLC
Role of PLC in Automation
Field devices attached to PLC
PLC fundamental (Block Diagram of PLC)
Detail information about PLC component
Power supply, CPU, I/O Modules Communication Cards
Various range available in PLC
Type of inputs & Outputs
Source sink Concept in PLC
Concept of Flags
Scan cycle execution
DCS General & Applications of DCS system
Architectural evolution for DCS
Hardware architecture of DCS
Processor /Power supply /Input and output modules / Communication bus
Operator and Engineering station / Redundancy
Comparison between the hardware PLC & DCS
Redundancy in DCS
Various Protocol in DCS
PROFIBUS Communication
Inbuilt SCADA
PROFIBUS
PROFINET
Rs232
Rs 484
ETHERNET
MODBUS
Introduction of PLC software
Addressing Concepts
Programming instruction arithmetic & logical
Load / and / or / out / and Read / write
Compare / Add / Sub /Or – Block
Leading edge / trailing edge instructions
Move, Timer & counter block application
Timer Blocks programming
File handling
Comment functions
Master control/set/reset function
Upload, Download
Monitoring programming
Standard Procedure for writing ladder etc
Hands on experience on writing programs
Creating / Editing a ladder logic
Monitoring / Modifying data table values
Forcing I/P & O/P
Troubleshooting and fault diagnostics of PLC
Documenting the project
Communication with SCADA & PLC
Siemens S7 1200 & 1500 – Additional content
Compare instructions
In range , Out range, Ok, Not ok ,Math instruction
Abs, Min, Max, Limit, Frac, Move, Field read, Field write Conversions, Convert Word logic
Sel, Mux, Demux, Share data blocks
Large number of array files we can create
Leading edge / trailing edge instructions
