CERTIFIED MECHATRONICS ENGINEER (CME)
BASICS OF ELECTRICAL (RELAY LOGIC)
Single phase & three-phase supply system phase, neutral, earth wire.
Basic principle of electromagnetic relay.
NO/NC and power contacts
Power circuit & control circuit
Use of NO/NC contacts in control & power circuit (for experiments on control relay)
Hold on circuit (one experiment on contaizer)
One out-put to be controlled from two push button
One contractor & four push buttons
D.O. L. starter (one experiment)
Interlocking (Two experiments)
Use of timer (One experiment)
Star delta starter (One experiment)
Use of level sensor (One experiment)
PROGRAMMABLE LOGIC CONTROLLER (PLC) –
Basic of PLC
Introduction to PLC hardware
Architectural Evolution of PLC
Role of PLC in Automation
Field devices attached to PLC
PLC fundamental (Block Diagram of PLC)
Detail information about the PLC component
Power supply, CPU, I/O Modules Communication Cards
Various ranges available in PLC
Type of inputs & Outputs
Source sink Concept in PLC
Concept of Flags
Scan cycle execution
Microcontroller Design Using Assembly Language
Pin Diagram, Block Diagram 8085 and 8051,
Timing and Clock, Reset Circuitry, Memory Architecture
Addressing Modes
instruction set, Interfacing of LED
Interfacing single seven-segment display
Multiplexing of four seven-segment displays & Counter application
Key-pad scanning without interrupt
Timer and Interrupt structure
Stopwatch Application
Introduction to conditional assembly structure
Software & Hardware drivers for LCD
UART, RS232 interface, null modem
Scan cycle execution
Instrumentation
Measurement Definition
Static & Dynamic Characteristics
Pressure Measurement
Flow, Level, Temp. Measurement
All Transmitters (2, 3, 4 wire) & Process Connection
Process Control
Cascade
Feed Forward, Feedback
Ratio, Spilt Ratio
Supervisory Control & Data Acquisition (SCADA)
Creating a new SCADA application
Creating a Database of Tags
Creating & editing graphic displays with animation.
Creating Real-time & Historical Trends
Creating Alarms & Events
Writing logic through script
Connectivity with the different hardware
Connectivity between software (Excel)
Troubleshooting the application
Embedded C
C programming for 8051 MCU
Architecture of 8051 MCU
Interfacing of LCD display
Interfacing of Seven Segment Display
Timer, Counter & Interrupt in Embedded C
Interfacing of Keypad & LED
Interfacing of LED
Serial Communication in UART
HYDRAULIC SYSTEMS
Fundamentals of hydraulics
Hydraulic system accessories: Reservoirs, filters, coolers, Instrumentation and accumulators
Principle construction and working of components
Hydraulic pumps: Pump basics positive & non – positive displacement pumps
Pressure control: relief, reducing, regulating valves
Flow control: FCV, non-return valves
Actuators: Linear actuators, hydraulic motors, Hydraulic drives.
Direction control valves: Direct-operated, pilot operated
ISO Symbols and circuits reading
Performance evaluation and testing of Hydraulic pumps, Relief & DC valves Principle of solenoid valves
Working principles of proportional valves and servo valves
Interpretation and discussions of electro-hydraulic circuits in plant machinery
Material handling system
Proportional variable pump control system
General troubleshooting and maintenance
Programmable logic controller (PLC) – Allen Bradley
Introduction of PLC software
Addressing Concepts
Programming instruction arithmetic & logical
Load / and / or / out / and Read / write
Compare / Add / Sub /Or – Block
Leading edge / trailing edge instructions
Move, Timer & counter block application
Timer Blocks programming
File handling
Comment functions
Master control/set/reset function
Upload, Download
Monitoring programming
Standard Procedure for wringing/writing ladder etc
Hands on experience on writing programs Creating / Editing a ladder logic
Monitoring / Modifying data table values
Forcing I/P & O/P
Troubleshooting and fault diagnostics of PLC
PNEUMATIC SYSTEMS
Theories of compressed air
Operation & function of Pneumatic system components
Design & drawing of air symbols
Simulation of movement & function phases
Drawing air circuits according to standards
Dryers, air receivers
Compressors
Pneumatic actuators
Air distribution systems
Directional valves
Flow valves
Fault-finding & troubleshooting of compressed air control circuits
Guidelines for industrial safety
HUMAN MACHINE INTERFACE (HMI)
Introduction to HMI
Interfacing & Networking with PLC’s
Creating Screen, Tag, Database
Navigation between Screens
User Input/Outputs Display
Function Keys
Uploading/downloading application
PIC-CONTROLLER (16 F/ 18 F)
Architecture of PIC micro controller
Special features of 16F CPU
Memory organization
Instruction set
Data EEPROM & flash memory
I/O ports in PIC micro controllers
Timers (T0, T1, T2) modules and Interrupt structure
Analog to Digital (ADC) converter module
USART, RS232 interface
